Powered Flexible Conveyor for Bulk Unit Handling
A powered flexible conveyor (also called a motorized flexible conveyor) is a versatile, extendable conveyor system designed to move cartons, boxes, or packages automatically — ideal for truck loading/unloading, warehouse dispatch areas, and parcel handling lines. Unlike gravity types, powered flexible conveyors use motor-driven rollers or belts to move goods without manual pushing, improving efficiency and ergonomics.
Technical Specifications (Typical Range)
| Parameter | Specification | Imperial Equivalent |
| Conveyor Width | 400–1000 mm | 16–40 in |
| Roller Diameter | 50–60 mm | 2–2.5 in |
| Load Capacity | 40–80 kg/m | 27–54 lbs/ft |
| Conveyor Speed | 10–30 m/min (adjustable) | 33–100 ft/min |
| Extended Length | 4–12 m | 13–40 ft |
| Adjustable Height | 700–1000 mm | 28–40 in |
| Motor Power | 0.4–1.5 kW | — |
| Frame Material | Powder-coated steel or stainless steel | — |
| Drive Voltage | 220V / 380V, 3-phase | — |
Galleries of Powered Flexible Conveyor
Key Features
- Self-powered movement – no manual pushing required
- Flexible design – extendable, retractable, and curve-capable
- Variable speed control (VFD) for precise handling
- Reversible direction (loading or unloading)
- Easy mobility with locking casters
- Safe operation – emergency stop switches and sensors
- Low noise and low maintenance
Applications
- Truck and container loading/unloading
- E-commerce warehouses (Amazon, Flipkart, etc.)
- Courier & parcel hubs (DHL, FedEx, UPS)
- Packaging and dispatch lines
- Food, FMCG, and pharmaceutical plants
Advantages over Gravity Type
| Feature | Gravity Flexible Conveyor | Powered Flexible Conveyor |
| Power Requirement | None (manual push) | Electric motor drive |
| Load Capacity | 20–100 kg/m | 40–80 kg/m |
| Speed | Depends on gravity/slope | Adjustable 10–30 m/min |
| Direction | One-way | Reversible |
| Ideal Use | Short manual transfer | Continuous automatic transfer |
| Cost | Lower | Higher (but more productive) |
Options & Accessories
- Photoelectric sensors for auto start/stop
- Zig-zag or S-shape layouts for flexible routing
- Integration with telescopic conveyors for truck docks
- Emergency stop cords along the length
- Side guards and guide rails for carton alignment
A powered flexible conveyor typically supports 40–80 kg/m (27–54 lbs/ft), offers variable speed (10–30 m/min), and can extend up to 12 m (40 ft) — making it ideal for automated carton handling and truck loading operations.
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