Carton Conveyor System for Carton Handling
A carton conveyor system is a complete material handling solution designed to transport, sort, accumulate, and distribute cartons, boxes, totes, or packaged goods efficiently within warehouses, distribution centers, or production facilities. It integrates various types of conveyors and automation technologies to form a continuous, reliable flow of goods.
Main Carton Conveyor Systems
| Conveyor Type | Description | Typical Use |
| Roller Conveyor | Uses rollers to move cartons; available in gravity or powered types. | Transport, accumulation, sorting. |
| Belt Conveyor | Continuous belt surface for smooth movement of cartons. | Inclines/declines, small or irregular packages. |
| Flexible Conveyor | Extendable, bendable conveyor on wheels. | Truck loading/unloading, temporary setups. |
| Chain Conveyor | Uses chains to move heavy or large boxes. | Heavy-duty carton handling. |
| Spiral Conveyor | Moves cartons vertically between floor levels. | Space-saving elevation. |
| Merge/Divert Conveyor | Directs cartons between multiple lines using pushers or belts. | Sorting and distribution lines. |
Galleries of Carton Conveyor Sytem
This is a flexible powered roller conveyor system for carton handling.
This is a telescopic belt conveyor for carton handling.
This is a roller conveyor system with strainght roller conveyor and curved roller conveyor for carton handling.
This is a belt conveyor system with straight belt conveyor, cruved belt conveyor and telescopic belt conveyor for carton handling.
This is a fixed carton conveyor system with straight belt conveyor and curved roller conveyors for carton handling.
This is a carton picking up conveyor system.
Core Components
- Frames & Supports: Structural steel or aluminum profiles.
- Rollers / Belts / Chains: According to carton size and weight.
- Drive Units: Electric motors with gear reducers.
- Sensors & Controls: Photoelectric sensors, PLCs, variable frequency drives (VFDs).
- Guides & Side Rails: Keep cartons aligned during movement.
- Accumulation Zones: Control flow and prevent carton collisions.
Key Features & Benefits
- Efficient carton flow and reduced manual handling
- Scalable and modular design
- Compatible with sorting, labeling, and scanning equipment
- Improves throughput and accuracy
- Reduces operational cost and time
- Enhances safety and organization
Technical Parameters (Typical Range)
| Parameter | Typical Value |
| Conveyor Width | 300–1000 mm |
| Conveyor Speed | 10–60 m/min |
| Load Capacity | Up to 100 kg/m |
| Power Supply | 380V / 3 Phase or customized |
| Control System | PLC + sensor-based automation |
| Material | Mild steel, powder-coated, or stainless steel |
Applications of Carton Conveyors
- Warehousing and distribution centers
- E-commerce and courier facilities
- Food, beverage, and FMCG plants
- Pharmaceutical and packaging lines
- Electronics assembly and dispatch centers
Optional Integrations
- Barcode scanning system for sorting
- Checkweighers for quality control
- Print & apply labeling systems
- Robotic pick-and-place or palletizing systems
- Warehouse Management System (WMS) integration
When selecting a system, evaluate load weight (typically up to 50 kg per unit), throughput rates, and integration needs (e.g., with AS/RS or robotics). Would you like me to create a diagram (layout drawing) of a carton conveyor system — showing sections like packing, sorting, accumulation, and truck loading?
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